How to make a cutline in Adobe Illustrator for a Graphtec cutter

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For a Graphtec print-and-cut job, first create the closed vector contour in Illustrator, then use Cutting Master to add Graphtec registration marks and send the cut data. CreateCutline automates the contour itself while leaving the Graphtec alignment and output steps in Cutting Master.

The two separate parts of a Graphtec job

A successful Graphtec print-and-cut file contains:

  1. the vector path the blade will follow; and
  2. the registration marks used to align that path to the printed sheet.

CreateCutline builds the first part. Cutting Master builds and reads the second. Keeping those jobs separate makes troubleshooting much easier: an incorrect shape is a contour problem, while a correctly shaped but shifted cut is usually a registration or calibration problem.

Manual Graphtec workflow in Illustrator

  1. Create or place the artwork.
  2. Build one closed outside vector contour.
  3. Offset the contour for the required sticker border.
  4. Remove unwanted holes and separate interior paths.
  5. Keep the final contour on its own layer.
  6. Open File > Cutting Master 5 > Registration Marks.
  7. Create the registration-mark pattern required by the cutter and leave the specified clearance around the marks.
  8. Print the artwork and marks.
  9. Use Cutting Master to send the vector contour to the Graphtec cutter.

Graphtec's documentation notes that Print & Cut uses registration marks to correct print position and cut position. Do not crop, cover, or move those marks after printing.

Create the contour with CreateCutline

  1. Select the sticker artwork in Illustrator.
  2. Open the CreateCutline panel.
  3. Choose the offset and smoothing settings.
  4. Press Create Cutline.

CreateCutline places one closed vector path on a new top-level Cutline layer. The path has no fill and a 1 pt overprinting spot-colour stroke named CutContour. The customer's original artwork remains untouched.

Next, use Cutting Master to add the Graphtec marks, choose the cut condition, and output the job. If your Cutting Master setup uses cut-by-colour or layer mapping, map the generated contour accordingly.

Verify before cutting

  • Confirm that only the intended contour is being sent as cutting data.
  • Make sure the registration marks are fully printed and unobstructed.
  • Leave the margin required by the selected mark type and cutter.
  • Check orientation before loading the sheet.
  • Run the cutter's registration calibration if the shape is correct but shifted.
  • Test blade force and offset on scrap media before a production run.

Graphtec cutline questions

Does CreateCutline replace Cutting Master?

No. CreateCutline produces the contour geometry. Cutting Master remains the Graphtec-specific bridge for registration marks, cut conditions, and output.

Why not use Offset Path alone?

Offset Path operates on each source path. Artwork made from disconnected pieces can become multiple overlapping cut objects instead of one clean outside cut. CreateCutline is designed to build the complete boundary as one path.

Can the source be raster artwork?

Yes. CreateCutline can build a vector contour from placed raster artwork. The final path sent to Cutting Master must remain vector.

Prepare the path faster, finish it in Cutting Master

CreateCutline costs $20 once and includes a full seven-day trial. Generate the cut shape in Illustrator, then add the Graphtec marks and send it through your normal Cutting Master workflow.

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Official Graphtec reference

CreateCutline is independent software and is not affiliated with or endorsed by Graphtec or Adobe.